FLY ASH BRICKS MIXING FORMULAS
Fly Ash Bricks Mixing Formulas
BY SRI KRISHNA PLASTO
WHAT IS FLY ASH BRICK?
Fly Ash Bricks are the bricks made up of ash of coal collected as a waste product form the Home or Coal Industry.
It is a basic building construction material.
As it contains class C or class F fly ash and water.
Brick is compressed at 28 MPa (272 atm) and after that cured for 24 hours in a 68 °C steam bath,
Then harden with an air entrainment agent,
the bricks have the long lasting life cycles.
Owing to the fact that there is presence of high concentration of calcium oxide in class C type fly ash, the brick is described as “self-cementing”.
The manufacturing method of fly ash bricks
- Saves energy,
- Reduces the mercury pollution,
- Costs 20% less than traditional clay brick manufacturing.
HOW ARE FLY ASH BRICKS MADE?
Flyash Bricks are made by using 3 different fly ash bricks mixing formulas ratio of different materials.
According to the availability of raw materials and also market requirement you can select the best suitable mixing ratio.
As we all know that the main aim of a business is to make profit.
So, Choose the best profitable fly ash bricks mixing formulas ratio for manufacturing of fly ash brick at very low cost.
At the same time also maintain the quality of the brick.
FLY ASH BRICKS MIXING FORMULAS
1.Mixing ratio details for bricks manufacturing using these raw materials.
- Fly ash (55-60%)
- River Sand or stone dust (20-25%)
- Sludge Lime (15-22%)
- Gypsum (5%).
NOTE:- Sludge Lime is economical than Hydrated Lime, this mixing ratio is the best and more profitable than other two ratios listed below.
Sludge lime is a waste product and hence it costs less than hydrated lime.
It is normally wet and has lumps.
However it is also used to make quality fly ash bricks.
2. Mixing ratio for fly ash bricks.
- Fly ash (57-65%)
- River Sand or stone dust (18-27%)
- Hydrated Lime (9-12%)
- Gypsum (5%).
NOTE:- Fly Ash Bricks Mixing Formulas, This is widely used mixing ratio to make quality fly ash bricks.
Hydrated lime is easily available.
and It is the most common method usually followed by many successful brick makers.
3. Mixing ratio for fly ash bricks manufacturing using cement.
- Fly ash (50-60%)
- River Sand or stone dust (30-40%)
- Cement (8-12%).
In this Mixing ratio, Cement replaces gypsum and lime.
This is not very popular method and not so profitable.
As Cement is expensive than Lime and Gypsum.
SRI KRISHANA PLASTO
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